Blanking Mould Tool Steel
Fushun are main manufacturer of tool steel for Blanking Mould.
What is Blanking Mould?
A blanking Mould is a specialized tool used in the manufacturing and metalworking industry to perform the process of blanking, which is a type of shearing operation. In this process, a punch and Mould are utilized to cut out a piece of material from a larger sheet or strip, producing a component known as a blank. The blank is typically a flat piece that will undergo further processing or assembly to become a finished part.
Components of a Blanking Mould:
- Punch (Male Component): This part descends and applies force to the material, pushing it through the Mould.
- Mould(Female Component): A cavity or opening shaped to the desired outline of the blank. The material is sheared along the edges of this cavity.
How the Blanking Process Works:
– A sheet of material (commonly metal) is placed between the punch and Mould.
– The punch presses down with enough force to shear the material along the contour of the Mould opening.
– The sheared piece (the blank) separates from the surrounding material.
– The blank falls through the Mould or is ejected for further processing.
– The remaining material, often called scrap or skeleton, may be recycled or discarded.
A blanking Mould is an essential tool in modern manufacturing, enabling the efficient and precise cutting of material blanks from larger sheets. By leveraging the mechanical force of a punch and Mould setup, manufacturers can produce high-quality components rapidly and cost-effectively. This process is foundational in industries that demand consistent, accurate parts for the assembly of complex products.
Blanking Mould Materials
| O2 | — | 1.2842 | — | 9Mn2V |
| O1 | SKS3 | 1.2510 | 95MnCr5 | 9CrWMn |
| — | SKS31 | — | CrWMn | |
| — | — | 1.2825 | 95MnWCr5 | MnCrWV |
| — | — | 1.2824 | 70MnMoCr8 | 7CrMn2Mo |
| — | — | — | Cr8Mo2SiV | |
| — | — | — | Cr4W2MoV | |
| — | — | — | 6Cr4W3Mo2VNb | |
| D3 | SKD1 | 1.2080 | X210Cr12 | Cr12 |
| — | SKD2 | X210CrW12 | Cr12W | |
| — | — | — | 7Cr7Mo2V2Si | |
| A2 | SKD12 | 1.2363 | X100CrMoV5 | Cr5Mo1V |
| D2 | SKD10 | 1.2379 | X153CrMoV12 | Cr12Mo1V1 |
| — | — | — | 8Cr3 | |
| H10 | — | 1.2365 | — | 4Cr3Mo3SiV |
| A8 | — | 1.2360 | X48CrMoV8-1-1 | 5Cr5WMnSi |
Chemical Composition of Blanking Mould
| Grade | C | Si | Mn | Cr | W | Mo | V | Nb | Co |
| 9Mn2V | 0.85～0.95 | ≤0.40 | 1.70～2.00 | 0.10～0.25 | |||||
| 9CrWMn | 0.85～0.95 | ≤0.40 | 0.90～1.20 | 0.50～0.80 | 0.50～0.80 | 一 | |||
| CrWMn | 0.90～1.05 | ≤0.40 | 0.80～1.10 | 0.90～1.20 | 1.20～1.60 | ||||
| MnCrWV | 0.90～1.05 | 0.10～0.40 | 1.05～1.35 | 0.50～0.70 | 0.50～0.70 | 0.05～0.15 | |||
| 7CrMn2Mo | 0.65～0.75 | 0.10～0.50 | 1.80～2.50 | 0.90～1.20 | 0.90～1.40 | ||||
| Cr8Mo2SiV | C.95～1.03 | 0.80～1.20 | 0.20～0.50 | 7.80～8.30 | 2.00～2.80 | 0.25～0.40 | |||
| Cr4W2MoV | 1.12～1.25 | 0.40～0.70 | ≤0.40 | 3.50～4.00 | 1.90～2.60 | 0.80～1.20 | 0.80～1.10 | ||
| 6Cr4W3Mo2VNb | 0.60～0.70 | ≤0.40 | ≤0.40 | 3.80～4.40 | 2.50～3.50 | 1.80～2.50 | 0.80～1.20 | 0.20～0.35 | |
| Cr12 | 2.00～2.30 | ≤0.40 | ≤0.40 | 1.50～13.00 | |||||
| Cr12W | 2.00～2.30 | 0.10～0.40 | 0.30～0.60 | 11.00～13.00 | 0.60～0.80 | ||||
| 7Cr7Mo2V2Si | 0.68～0.78 | 0.70～1.20 | ≤0.40 | 6.50～7.50 | 1.90～2.30 | 1.80～2.20 | 一 | ||
| Cr5Mo1V | 0.95～1.05 | ≤0.50 | ≤1.00 | 4.75～5.50 | 0.90～1.40 | 0.15～0.50 | |||
| Cr12Mo1V1 | 1.40～1.60 | ≤0.60 | ≤0.50 | 11.00～13.00 | 0.70～1.20 | 0.50～1.10 | ≤1.00 | ||
| 8Cr3 | 0.75～0.85 | ≤0.40 | ≤0.40 | 3.20～3.80 | |||||
| 4Cr3Mo3SiV | 0.35～0.45 | 0.80～1.20 | 0.25～0.70 | 3.00～3.75 | 2.00～3.00 | 0.25～0.75 | |||
| 5Cr5WMnSi | 0.50～0.60 | 0.75～1.10 | 0.20～0.50 | 4.75～5.50 | 1.00～1.50 | 1.15～1.65 |
Properties of Blanking Mould Steel
| Grade | Annealed HBW | Hardened HRC min. |
| 9Mn2V | ≤229 | 62 |
| 9CrWMn | 197～241 | 62 |
| CrWMn | 207～255 | 62 |
| MnCrWV | ≤255 | 62 |
| 7CrMn2Mo | ≤235 | 61 |
| Cr8Mo2SiV | ≤255 | 62 |
| Cr4W2MoV | ≤269 | 60 |
| 6Cr4W3Mo2VNb | ≤255 | 60 |
| Cr12 | 217～269 | 60 |
| Cr12W | ≤255 | 60 |
| 7Cr7Mo2V2Si | ≤255 | 60 |
| Cr5Mo1V | ≤255 | 60 |
| Cr12Mo1V1 | ≤255 | 59 |
| 8Cr3 | 207～255 | |
| 4Cr3Mo3SiV | ≤229 | |
| 5Cr5WMnSi | ≤248 |
Available Shapes from Fushun
*Round Bar
*Flat Bar
*Block
*Plate
Contact Information
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